Types of Print Designs for Mailer Box Packaging

Custom-printed mailer boxes are an essential tool for businesses that ship products directly to customers. They provide a way to safely transport items, keep them secure, and attract potential customers with beautiful designs. There are many types of print designs available for mailer box packaging, each one adding its own unique style and flair. Here’s a look at ten of the top printing techniques used for custom mailer boxes: 

Digital Printing 

One of the most popular options for custom printed mailer boxes is digital printing. It uses high-quality inks that produce a crisp design that is both water-resistant and fade-proof. Digital printing also offers a wide range of color options, making it easy to create vibrant branding on your package. 

Offset Printing 

This method creates high-quality prints on paper or cardboard with a photochemically etched plate. It’s great for creating large and complex designs, as it can easily accommodate multiple colors and intricate details. Plus, it’s highly durable, making it an excellent choice for mailer boxes that need to be transported and handled frequently. 

Foil Stamping 

This type of printing involves pressing a heated metal die onto the substrate with pressure, which transfers metallic foil onto the material. It’s perfect for adding luxurious accents to your packaging design, as it has a sophisticated shine that catches the eye. 

Pad Printing 

Pad printing involves the use of a silicone pad that picks up the ink from an etched metal plate before transferring it onto the substrate. It produces excellent results, as it can accurately print onto curved surfaces and difficult materials like plastic or steel. 

Pantone Matching 

If you have specific branding colors that you need to match, then you should consider using Pantone color-matching technology. This type of printing uses precision software to ensure accurate color replication from one print job to the next, making sure that your packaging looks consistent across different batches. 

Thermal Printing 

Also known as “hot stamp” printing, this method involves heating a metal plate, which is imprinted with the desired design. The heated plate is then pressed onto the surface of your mailer boxes, creating a crisp, raised impression that looks great and helps to make them stand out from the competition. Don’t forget to find the best choices at  

Water Based Printing 

If you’re looking for an eco-friendly option that still delivers great quality results, water-based printing could be just what you need. This type of printing uses non-toxic dyes that are environmentally friendly, making them ideal for companies who want to create sustainable packaging solutions. 


Creates a raised design or logo on the surface of your box by pressing it between two plates engraved with the desired pattern. Embossing can be use for both logos and text, giving a subtle and classy finish to your mailer box. 


The opposite of embossing, creates a sunken effect on the surface of your mailer box. It’s use to add an extra level of detail and complexity to the design, as well as create a tactile feel that draws attention to it. 

Spot UV Coating or Varnish 

By coating parts of the packaging in high-gloss varnish or spot UV ink, you can create areas that stand out from the rest of the design, whether it’s for text or logos. This is great if you want to draw attention to key messages or make sure certain elements don’t get lost in the design. 

Solid and Bold Colors 

Using a single color with a large logo or text makes an immediate impact with its simple and efficient look. It’s perfect for those looking to make a lasting first impression on their customers. The bold colors bring life to the packages, making them more likely to stand out on store shelves as well as in customer mailboxes. 


Combining two colors together creates a gradient effect that adds visual interest and dynamism to your package design. This is especially effective if you have several colors in your branding palette that you want to include in your packaging design. 

Spot colors are great for branding and product recognition. By using a single spot color, you can create very precise logos and designs that will stand out against the packaging material. It’s also cost-effective since there is only one color to print. 

Spot Color 

Four-Color Process 

This type of printing uses four colors in perfect alignment to create thousands of tones, shades, and hues. This method is perfect for complex designs as it allows you to incorporate multiple images or photos into your design without compromising the quality of the print job. 


If you want your packaging to stand out from the crowd, glitter print designs are a perfect choice. By combining different levels of sparkle into custom-printed mailer boxes, you’ll give your products that extra wow factor. 

Raised Ink Print 

This unique style of printing utilizes a heat press process and special ink that creates a raised, glossy finish on paper or card stock. The result is a beautiful raise texture that adds dimension to your packaging design and really makes it pop off the box. 

Metallic Print 

Metallic printing is an excellent way to create custom-printed mailer boxes with a touch of luxury. This type of printing utilizes special inks and processes that give your packaging a shiny, metallic finish that’s sure to gain attention. 


Die-cut designs are create by cutting away the material from the surface area of the box, giving it a unique shape or texture. You can use die-cutting for various creative effects, such as creating window cutouts or intricate 3D shapes.  

These types of print designs for mailer box packaging are sure to help you create a distinctive and eye-catching packaging solution that will make your product stand out from the competition. With custom printing, you can create high-quality, memorable packaging that will wow your customers and reinforces your brand’s message. Investing in custom-printed mailer boxes is an investment worth making if you want to make a strong impression on potential prospects. 

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